Metal Core / Thermal PCB

A metal core PCB manufacturer for thermal management — aluminum and copper core MCPCB that pull heat away from power and high-brightness designs.

Heat source Thermal dielectric Aluminum / copper core Heat flow
Metal Core / Thermal PCB — signature cross-section

Key Capabilities

Aluminum core · Copper core Core materials
MCPCB (thermal management) Board type
Yes (power) Heavy copper option
IPC Class 3 Acceptance

When the heat has nowhere to go, the board becomes the heatsink. As a metal core PCB manufacturer, we build aluminum-core and copper-core MCPCBs that move heat away from power devices and high-brightness LEDs. Copper core carries the heaviest thermal loads; aluminum core balances cost and performance. We pair the metal core with heavy copper for high-current designs, held to IPC Class 3. Built for low-volume, fast-turn thermal prototypes in power and lighting.

Technical Specifications

Verified production capability limits. = maximum achievable spec.

ParameterValue
Core material Aluminum core, copper core
Heavy copper option Yes
Surface finishes ENIG, HASL, OSP
Acceptance IPC Class 3 / mil-spec

Engineering Highlights

  • Aluminum & copper core

    Choose cost or maximum heat transfer.

  • Thermal-optimized construction

    For power and LED designs.

  • Heavy copper option

    For high-current thermal boards.

Why it's hard

Bonding the dielectric to metal with low thermal resistance and no delamination under thermal cycling.

How we build it

Validated aluminum/copper core processing with thermal dielectric, to IPC Class 3.

Applications

LED and high-brightness lighting, power conversion and supplies, automotive power and lighting, motor drives.

Material Selection

Core: aluminum or copper. Thermal dielectric conductivity, max metal thickness and base brand are confirmed per design (specialized data is being finalized). We confirm the exact material and availability with your design.

Design & DFM

  • Specify thermal targets (power, junction temp) so we match the dielectric.
  • Plan the thermal path from device to metal core.
  • Watch dielectric-to-metal bond reliability under thermal cycling.

Proven

Aluminum/copper-core thermal builds to IPC Class 3.

Beyond the datasheet

For demanding thermal targets or unusual constructions, our engineers co-develop the build with your team.

Industries We Serve

Frequently Asked Questions

Start Your Metal Core / Thermal PCB Project

Share your spec — our engineers review within 24 hours.

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