Tier 1 — Documented

40-Layer Any-Layer HDI Line Card for Optical Transport

Any-Layer HDI ENEPIG

Specifications

ParameterValue
Layers 40
Min BGA pitch 0.40 mm
Surface finish ENEPIG
Data rate 112 Gbps

Project Background

A telecommunications customer needed a 40-layer any-layer HDI line card for an optical transport system, integrating dense FPGA fan-out with 112G SerDes channels. The design required stacked microvias for 0.4 mm BGA escape and tight impedance control across the full stack.

Engineering Highlights

  • Any-layer 40-layer build — Stacked microvias on every layer enabled full BGA escape on multiple 0.4 mm pitch devices.
  • 112G channel integrity — Low-loss laminate and back-drilling preserved signal integrity on 112G SerDes links.